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1.Products
The new AT rack& pinion pneumatic actuator, combined with the latest national and international technology, with the innovative and optimized CAD three-dimensional model design, beautiful and compact appearance as well as modern shape, is manufactured by Yongjia Kaixite Valve Co., Ltd. It adopts new materials and processes, to enable more reliable quality and performance of products; it’s more economical, with various specifications and models; since the product is in complete consistence with international standard technical specifications, it can meet current and future requirements.
 a.The actuator, with symmetrical double-piston rack and pinion structure design, quick and stable action, high precision and high output power, is capable of reverse rotation through simple change in the installation position of the piston. b. It has long service life and small friction coefficient, with the excellent extruded aluminum alloy cylinder, high-precision processed inner bore and hard anodized (in special situation, anodizing + Teflon coating) outer surface. c.The integrated design and same cylinders and end caps of different models of single-acting and double-acting actuators enable changing the acting mode simply by assembling springs or disassembling springs. d. The combined pre-loading safe spring assembly enables convenient and safe installation or reduction of springs in the process of assembly or application. e. The two individual regulating screws fixed on the outer side of the actuator enable more precise and convenient adjustment of the opening or closing position of the valve; if it requires full-stroke adjustment, you need to fix two extra longer regulating screws on its two end caps. f. The multi-function position indicator, with on-site visual instruction, in line with VID/VIE3845 and NAMUR standards, is capable of installing and outputting all accessories, such the limit switch box, electric positioner and position sensor (Pepperl+Fuchs and Turck sensor). g.The gas source interface, which is in compliance with the NRMAR standard, can be directly fixed on the NUMAR standard solenoid valve.
h. The composite bushing, piston guiding ring and the bearing of output shaft on the back of the rack can be used for preventing metal-to-metal friction, enhancing lubrication and enabling low friction and long service life. i.All fastening pieces are made of stainless steel, and thus are corrosion-resistant for a long time. j The connection part is consistent with the latest international standard ISO5211and DIN3337 (F03-F25) specifications, and thus enable interchanging and general installation.
2.part and materials

|
Parts No. |
Quantity |
Parts name |
Standard material |
Applicable material |
|
01 |
1(1) |
Left end cap |
Die-casting aluminum alloy |
Stainless steel |
|
02 |
1(1) |
Right end cap |
Die-casting aluminum alloy |
Stainless steel |
|
03 |
1 |
Cylinder |
Extruded aluminum alloy |
Stainless steel |
|
04 |
2 |
Piston |
Die-casting aluminum alloy |
----------- |
|
05 |
1 |
Output axis |
Carbon steel |
Stainless steel |
|
06 |
1 |
Regulating cam |
Stainless steel |
------------- |
|
07 |
2 |
O-ring (end cap) |
NBR |
Fluorine or silicone rubber |
|
08 |
2 |
O-ring (piston) |
NBR |
Fluorine or silicone rubber |
|
09 |
1 |
O-ring (bottom of output shaft) |
NBR |
Fluorine or silicone rubber |
|
10 |
1 |
O-ring (top of output shaft) |
NBR |
Fluorine or silicone rubber |
|
11 |
2 |
O-ring (regulating bolt) |
NBR |
Fluorine or silicone rubber |
|
12 |
2 |
Plug (cylinder) |
NBR |
Fluorine or silicone rubber |
|
13 |
2 |
Bearing (piston) |
Fluorocarbon composite materials |
----------- |
|
14 |
1 |
Bearing (top of output shaft) |
Nylon 46 |
----------- |
|
15 |
1 |
Bearing (bottom of output shaft) |
Nylon 46 |
----------- |
|
16 |
1 |
Guide bearing (back of the piston) |
Nylon 46 |
----------- |
|
17 |
2 |
Thrust bearing (output shaft) |
Nylon 46 |
----------- |
|
18 |
2 |
Gasket (output shaft) |
Nylon 46 |
----------- |
|
19 |
1 |
Retaining ring |
Stainless steel |
----------- |
|
20 |
8/12/16(2) |
End cap bolt |
Stainless steel |
----------- |
|
21 |
8/12/16(2) |
End cap gasket |
Stainless steel |
----------- |
|
22 |
2 |
Gasket |
Stainless steel |
----------- |
|
23 |
2 |
Cap |
Stainless steel |
----------- |
|
24 |
2 |
Regulating bolt |
Stainless steel |
----------- |
|
25 |
2 |
Guide block |
Nylon 66+30%FG |
----------- |
|
26 |
5-12 |
Spring assembly |
Alloy spring steel |
----------- |
|
27 |
1 |
Position indicator |
PP+30%GF |
----------- |
|
28 |
1 |
Screw |
Stainless steel |
----------- |
3.Working principle
1)working principle of the double-acting actuator
When the air supply pressure enters the middle chamber between two cylinder pistons from the air port (2), it will separate the two pistons and make them move toward both ends of the cylinder, air in the air chamber be discharged from the air port (4) and the rack of two pistons simultaneously drive (gears of )the output shaft in counterclockwise rotation. On the contrary, when the air supply enters the air chambers on both ends, it will make two pistons move toward the middle of the cylinder, where the air is discharged from the air port (2) and make the rack of two pistons simultaneously drive (gears of )the output shaft in clockwise rotation. (If the piston is fixed in the opposite direction, the output shaft will be in opposite rotation.)

2)working principle of the single-acting actuators
When the air supply pressure enters the middle chamber between two cylinder pistons from the air port (2), it will separate the two pistons and make them move toward both ends of the cylinder, air in the air chamber be discharged from the air port (4) and the rack of two pistons simultaneously drive (gears )the output shaft in counterclockwise rotation. On the contrary, when the air supply enters the air chambers on both ends, it will make two pistons move toward the middle of the cylinder, where the air is discharged from the air port (2) and make the rack of two pistons simultaneously drive (gears of )the output shaft in clockwise rotation. (If the piston is fixed in the opposite direction, the output shaft will be in opposite rotation.)

4.Appearance & connection dimension

|
Type |
AT52 |
AT63 |
AT75 |
AT88 |
AT100 |
AT115 |
AT125 |
AT145 |
AT160 |
AT180 |
AT200 |
AT240 |
AT265 |
|
ISOflange |
F04 |
F05 |
F05-07 |
F05-07 |
F07-10 |
F07-10 |
F07-10 |
F10-12 |
F10-12 |
F12 |
F14 |
F16 |
F16 |
|
L |
140.5 |
158.5 |
210.5 |
247.5 |
268.5 |
315 |
345 |
408.5 |
437.5 |
487 |
543 |
633 |
728 |
|
B |
26.5 |
30 |
30.5 |
32.5 |
38.5 |
42.5 |
45 |
47.5 |
52 |
58.5 |
62.5 |
78.5 |
165 |
|
C |
20 |
20 |
20 |
20 |
20 |
30 |
30 |
30 |
30 |
50 |
50 |
50 |
50 |
|
φD |
40 |
40 |
40 |
40 |
40 |
56 |
56 |
65 |
65 |
80 |
80 |
115 |
115 |
|
E |
59 |
72 |
84.5 |
97.5 |
111 |
127 |
136 |
156.5 |
169 |
190.5 |
213 |
251 |
298.5 |
|
F |
69 |
85 |
102 |
115 |
127 |
145 |
157 |
177 |
196 |
220.5 |
245 |
298.5 |
330 |
|
G |
29 |
36 |
42.5 |
49.5 |
56 |
64 |
69.5 |
80 |
88 |
99 |
110 |
131 |
163.5 |
|
H |
41.5 |
47 |
52 |
56.8 |
67 |
77 |
82 |
91.5 |
99 |
105 |
112 |
131 |
166 |
|
Jmin |
12 |
16 |
16 |
19 |
19 |
24 |
24 |
29 |
29 |
29 |
38 |
38 |
48 |
|
A |
80 |
80 |
80 |
80 |
80 |
80 |
80 |
80 |
80 |
130 |
130 |
130 |
130 |
|
M |
30 |
30 |
30 |
30 |
30 |
30 |
30 |
30 |
30 |
30 |
30 |
30 |
30 |
|
ΦO1 |
42 |
50 |
50 |
50 |
70 |
70 |
70 |
102 |
102 |
125 |
140 |
165 |
165 |
|
ΦO |
|
|
70 |
70 |
102 |
102 |
102 |
125 |
125 |
|
|
|
|
|
P1 |
4-M6 |
4-M6 |
4-M6 |
4-M6 |
4-M8 |
4-M8 |
4-M8 |
4-M10 |
4-M10 |
4-M12 |
4-M16 |
4-M20 |
4-M20 |
|
P |
|
|
4-M8 |
4-M8 |
4-M10 |
4-M10 |
4-M10 |
4-M12 |
4-M12 |
|
|
|
|
|
Q |
11 |
14 |
14 |
17 |
17 |
22 |
22 |
27 |
27 |
27 |
36 |
36 |
46 |
|
V |
24 |
24 |
24 |
24 |
24 |
24 |
24 |
24 |
24 |
24 |
24 |
40 |
40 |
|
W |
32 |
32 |
32 |
32 |
32 |
32 |
32 |
32 |
32 |
32 |
32 |
45 |
45 |
|
Y |
M5×8 |
M5×8 |
M5×8 |
M5×8 |
M5×8 |
M5×8 |
M5×8 |
M5×8 |
M5×8 |
M5×8 |
M5×8 |
M6×10 |
M6×10 |
|
Z |
1/8" |
1/8" |
1/8" |
1/8" |
1/4" |
1/4" |
1/4" |
1/4" |
1/4" |
1/4" |
1/4 | |